Engineering Intelligence

The Technology
Behind Every
Aalidhra Machine

Proprietary heater systems, precision draw mechanisms, and intelligent controls — engineered over 40 years for one goal: zero-defect yarn output, 24/7.

1200 m/min
384 max pos
2.0 m heater
Proprietary System

TEXCONTROL HMI

TEXCONTROL is Aalidhra's proprietary Human Machine Interface — developed in-house over 15 years of iteration with production floor operators, process engineers, and quality managers.

Every machine ships standard with TEXCONTROL, enabling operators to monitor heater set points, draw ratios, take-up speeds, and real-time quality parameters from a single console.

thermostat Thermal Control ±0.5°C accuracy across all heater zones
speed Speed Regulation Independent drive control per spindle section
bar_chart Production Reports Real-time output, efficiency, and quality logs
hub IoT Ready Remote monitoring and alert integration
// TEXCONTROL LIVE — POSITION 128
HEATER_1_TEMP210.4°C ✓
HEATER_2_TEMP155.2°C ✓
DRAW_RATIO1.680 ✓
TAKE_UP_SPEED850 m/min ✓
TENSION_DEV+0.3% ⚠
BREAKAGE_RATE0.02% ✓
EFFICIENCY98.7% ✓
98.7% Efficiency
LIVE Status
128 Positions
Core Innovations

Engineering Differentiators

local_fire_department TECH_01

2-Metre High-Temperature Heater

Our long-path heater design ensures complete crystallization at high speeds — reducing yarn breakages and producing consistent tenacity from 30D to 900D.

Max Temp240°C
Zone Control±0.5°C
Heater TypeHTF Contact
route TECH_02

V-Shape Yarn Path

The V-Shape path configuration minimises machine footprint while maximizing heater exposure time, enabling higher speeds without compromising bulk development.

Configuration3-Deck V-Path
Footprint Save~30%
Deck Options2 or 3 Deck
precision_manufacturing TECH_03

Auto-Doffing System

Fully automated doffing reduces changeover time from hours to minutes, maintaining tension consistency and eliminating operator-induced quality variation during package change.

Doff Time<4 minutes
Tension CV%<0.5%
AutomationFull Auto
Quality Standards

Certified. Tested. Trusted.

verified ISO 9001:2015 Quality Management
electric_bolt CE Marking European Conformity
eco rPET Compatible Recycled Filament Ready
factory Made in India NSIC Registered

See TEXCONTROL in Action

Schedule a live factory visit in Surat.